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Our Work

Perfect Swings USA

Perfect Swings USA

Cerillo

Cerillo

GridPoint

GridPoint

RARE Lab

RARE Lab

Grenova

Grenova

Sling Bottle

Sling Bottle

PARI

PARI

BOLTGROUP

BOLTGROUP

Beech Lane

Beech Lane

VCU

VCU

ESAB Rebel

ESAB Rebel

Tridium - Honeywell

Tridium - Honeywell

National Optronics

National Optronics

Silicom Ltd.

Silicom Ltd.

TruTuner

TruTuner

ScentAir

ScentAir

Knoob

Knoob

Three Sixty

Three Sixty

XDrifft

XDrifft

Lowe's Vacuum Station

Lowe's Vacuum Station

Baby Change-N-Go

Baby Change-N-Go

First Crush

First Crush

Rivanna Accuro

Rivanna Accuro

Clear Guide Medical

Clear Guide Medical

University of Virginia

University of Virginia

Random Heli

Random Heli

Getinge - OR Light

Getinge - OR Light

EagleEyes Viewer

EagleEyes Viewer

Dometic Turbo

Dometic Turbo

Rehrig Shopping Cart

Rehrig Shopping Cart

Satisloh

Satisloh

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Perfect Swings USA
Cerillo
GridPoint
RARE Lab
Grenova
Sling Bottle
PARI
BOLTGROUP
Beech Lane
VCU
ESAB Rebel
Tridium - Honeywell
National Optronics
Silicom Ltd.
TruTuner
ScentAir
Knoob
Three Sixty
XDrifft
Lowe's Vacuum Station
Baby Change-N-Go
First Crush
Rivanna Accuro
Clear Guide Medical
University of Virginia
Random Heli
Getinge - OR Light
EagleEyes Viewer
Dometic Turbo
Rehrig Shopping Cart
Satisloh
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Let’s make something together

Contact Us
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Phone: (804) 440-5700
Email: info@sparkpd.com

5928 School Avenue
Richmond, VA 23228

 

Recent Posts

Featured
What Happens When Manufacturing Knowledge Doesn’t Scale
What Happens When Manufacturing Knowledge Doesn’t Scale

Growth is usually a sign that something is working. More customers are buying, production is increasing, and the company may be adding people, equipment, or even new facilities to keep up.

But growth can also create a strange kind of frustration when processes that worked well for years start becoming harder to sustain. Engineering may struggle to keep up with the volume of work, manufacturing questions that were once easy to resolve can become recurring issues, and the company may find itself relying heavily on a handful of experienced people who know how things are supposed to be built.

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When every component is right and the assembly still fails
When every component is right and the assembly still fails

One of the more frustrating problems with a sheet metal assembly is when everything looks right individually, but doesn't work when you put it together.

The drawings may have been reviewed and the individual components may look perfectly reasonable on their own. It’s only when the full assembly comes together that the problems become apparent: holes don't line up, connections are difficult to make, or components don't interface the way everyone expected.

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Why fabricators no-quote jobs (And what they’re trying to tell you)
Why fabricators no-quote jobs (And what they’re trying to tell you)

You send a sheet metal part out for a quote and expect comparable pricing back. Instead, one fabricator declines the job entirely, another comes back with questions, and a third sends a quote with no apparent concerns.

We’ve heard many versions of this same story. And having this experience can be very confusing. After all, all the fabricators you’ve reached out to are looking at the same drawing.

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Why sheet metal is almost always what’s holding up your project
Why sheet metal is almost always what’s holding up your project

When a sheet metal project falls behind, production usually gets the blame. But the delay often started much earlier, before fabrication ever began.

A drawing that needs clarification, a needlessly tight tolerance, an assembly issue no one caught in review, or a manufacturing question that sits unresolved can quietly eat into the schedule long before anyone calls the project “late.” By the time the problem finally shows up on the shop floor, the easiest opportunities to fix it may already be gone.

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Enhancing a Richmond Gem: SPARK’s Volunteer Day at the Science Museum of Virginia
Enhancing a Richmond Gem: SPARK’s Volunteer Day at the Science Museum of Virginia

As hands-on problem solvers, we know that big successes often rely on the foundational work done completely behind the scenes. Recently, the SPARK team traded our engineering desks for high-vis vests and headed over to the Science Museum of Virginia in Richmond to pitch in and get our hands dirty.

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